Rebuilds

Expert repair and rebuild services keep your machines running like new. Here are some recent examples.

We quote repair and rebuild work on many extruders, pugmills and mixers across many brands, including FRH, International, Wahlco, Boaz and Starkey machines. Tell us the make and model and what is wrong, and attach photos or PDFs if you have them.

Filter-press cake extruder re-engineered as a batch pugmill

Originally built to break up filter-press cake into pugs for downstream pugmill feeding, this heavy-duty extruder was re-engineered by SMI for a new role. We designed and installed a custom control system and redesigned the shaft and seal assembly, turning the machine into a high-capacity pugmill that homogenizes 1,300 lb batches of dry and wet pottery clay at the push of a button. It replaced an entire set of older equipment with one unit and cut the customer’s production time and operating costs to a fraction of what they were.

Filter-press cake extruder re-engineered as a batch pugmill: before
Before
Filter-press cake extruder re-engineered as a batch pugmill: after
After

Industrial ceramic mixer, fully rebuilt

SMI worked with a leading art-clay manufacturer to fully rebuild this previously owned industrial ceramic mixer. It now mixes and de-airs 1,200 lb batches at 6,000 lb per hour. A job that took three operators is now nearly automatic, finishes in a third of the time, and takes much less floor space.

Industrial ceramic mixer, fully rebuilt: before
Before
Industrial ceramic mixer, fully rebuilt: after
After

Orphaned lab extruder, completed

SMI received this orphaned lab extruder as a half-finished pile of parts. We brought it back to life with a new fabricated vacuum chamber, carbon steel augers, extrusion dies, and a full control system.

Orphaned lab extruder, completed: before
Before
Orphaned lab extruder, completed: after
After

Pugmill vacuum chamber, rebuilt

Major components wear out over time. SMI rebuilt this pugmill vacuum chamber to better than new, with 1-1/8" carbon steel reinforcement, precision-trued surfaces, and zero leaks at full vacuum.

Pugmill vacuum chamber, rebuilt: before
Before
Pugmill vacuum chamber, rebuilt: after
After